Ambitious projects require innovative solutions.

FÜLL consults and supports you from the idea to the turn-key-plant.




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 FÜLL on exhibition – Thank you for your visit! –
 10th – 12th March 2014

This year, the FÜLL Systembau GmbH presents dispensing technology as well as engineering and construction at the Middle East Coatings Show 2014 in Dubai.

Our sales team will gladly inform you about the FÜLL systems.

 
  • MECS
  • Dubai
  • Dubai Welthandelszentrum
  • 10. bis 12. März.
  • 2014
  • Halle 1
  • Stand M20
  • MECS
  • Dubai
  • Dubai World Trade Centre
  • 10th – 12th March
  • 2014
  • Hall 1
  • Stand M20

You will find our stand half way between the Cafe (U25) and the Exhibitor Lounge (F20).

 FÜLL on exhibition – Thank you for your visit!
 September 10th – 11th 2013 Proflex
 September 12th – 14th 2013 Turkcoat

This year also, the FÜLL Systembau GmbH presents dispensing technology as well as engineering and construction at the Proflex in Stuttgart and at the Turkcoat in Istanbul.

Our sales team will gladly inform you about the FÜLL systems.

 
  • Proflex
  • Stuttgart
  • 10. bis 11. Sept.
  • 2013
  • Im Erdgeschoss
  • Stand 32
  • Proflex
  • Stuttgart
  • Sept. 10th ‐ 11th
  • 2013
  • Ground floor
  • Stand 32
  • Turkcoat
  • Istanbul
  • 12. – 14. Sept.
  • 2013
  • Halle 10
  • Stand D229
  • Turkcoat
  • Istanbul
  • Sept. 12th ‐ 14th
  • 2013
  • Hall 10
  • Stand D229

 FÜLL on exhibition – Thank you for your visit! –
 March 11th – 14th 2013 Interlakokraska
 March 19th – 21st 2013 European Coatings Show

This year also, the FÜLL Systembau GmbH presents dispensing technology as well as engineering and construction at the European Coatings Show in Nürnberg and at the Interlakokraska in Moscow.

Our sales team will gladly inform you about the FÜLL systems.

 
  • ECS
  • Nürnberg
  • 19. – 21. März
  • 2013
  • Halle 6
  • Stand 231
  • ECS
  • Nürnberg
  • March 19th ‐ 21st
  • 2013
  • Hall 6
  • Booth 231

 Make Do and Mend – Retrofit

Retrofit” or “Revamp” is modernization of plants and systems as a cost-effective alternative to a new constructed system. Often only a few aspects of FÜLL systems require improvement after a long operating life. Like for new systems, the plant safety is the outmost important thing to keep in mind.

For this reason, FÜLL offers modernizations individually and consults with all decisions to make. The final degree of modernization will be defined together with the customer.

The following will give an insight to the possibilities, that can be executed.

Electric control

The centerpiece of the electric control is the computer, which saves all important system parameters as well as administrating formulations, job data and protocols. But also a computer in industrial quality is aging and should be replaced and its software updated.

The development in automation goes forward in a speedy manner and the trend towards ethernet communication is naturally part of the current controls offered by FÜLL. New possibilities for remote maintenance via internet and a secure VPN tunnel (Virtual Private Network) are associated. On this way FÜLL service personnel can analyse problems down to the PLC (Programmable Logic Controller) and render assistance.

Valve actuation

The valves used in the dispensing centers FS 182.2 and FS 2005.2 series are controlled by servo drives. They guarantee a highly dynamic and precise dispensing process. The exact valve opening allows for optimal adjustment of the dispensing parameters or rather allow the system to determine and optimize the parameters automatically by the dispensing software CALIPSOPRO.

Those new drives supersede inconvenient initialisations after power fail restarts.

Valve actuator

The valve actuator is the frequently used construction group in the dispensing center, because all valves are opened and closed continously. A fast and precise stroking is essential, because not only the operning and closing speeds are relevant, but also the compliance with the correct stroke for coarse and fine dispensing are critical.

Valve platform

The dispensing valves in the most gravimetric dispensing centers are installed on a valve platform, which is actually a powered sledge for positioning the currently required valve under the valve actuator. the platforms servo drive is of the same type as the the one used for the valve actuation, simplifying spare part inventoring.

A fast and precise positioning at a speed of generally 250 mm/s reduces dispensing times considerably. This drive also keeps its current position “in mind” after a power fail restart. This significantly simplifies system restarts after emergency stops or maintenance, too.

Valve cleaning unit

The modernization or conversion with an automatic valve cleaning unit is naturally also a retrofit solution. The valve cleaning unit is the perfect upgrade for the dispensing center, when it is not possible to manage manual cleaning the valve heads during production peaks. It’s a reliable protection against dirt and migration of adherent substances. It also frees extra capacities, because it safes a lot of time for the operator.

The closed valve cleaning systems combines chemical with mechanical cleaning. The valve heads are cleaned with a product-compatible cleansing agent by rotating brushes. The cleansing agent is used in circulation to reduce consumption.

At an already used valve cleaning unit, the wear parts like brushes and hoses are inspected after long time use.

Wear parts

Nevertheless sealings and hoses are exposed to chemical and mechanical stress and therefore to be seen as the main wear parts in every system. A cracked hose can disrupt production for hours and wastes personnel resources. These kind of wear induced problems can be better seen by externel personnel, wich is not working every day at the particular system.

Naturally FÜLL Systembau GmbH only uses high-quality hoses, to reduce maintenance.

Therefore our remark:

FÜLL offers maintenance contracts for dispensing and storage systems.

Safety

Operators safety is the highest priority to FÜLL. All changes and enhancements are made according to the newest standards being effective.

But FÜLL never loses track for the main objective – the cost-effective modernization. Sometimes it is more cost-effective to easily exchange construction groups, because complex modifications imposed by technical supervising institutions may be higher in price.

FÜLL systems follow a consequent systematic design to allow for both possibilities.

Gladly FÜLL evaluates the safety of your system, makes recommendations and consults for a suitable solution.

Worth knowing / Machines from other manufacturers

Naturally FÜLL Systembau GmbH offers retrofit solutions for third-party products, also.

This way the familiar system design can be sustained and the high-quality FÜLL technics optimally prepare the production for the future.